Micromod Micro-DCI: 53IT5100A Indicator/Totalizer Bedienungsanleitung

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INSTRUCTION MANUAL
Micro-DCI™ Indicator/Totalizer
53IT5100A
PN24479
Rev. 1
Seitenansicht 0
1 2 3 4 5 6 ... 79 80

Inhaltsverzeichnis

Seite 1 - INSTRUCTION MANUAL

INSTRUCTION MANUAL Micro-DCI™ Indicator/Totalizer53IT5100APN24479 Rev. 1

Seite 2 - MicroMod Automation, Inc

Directly beneath the horizontal keypad and concealed behind the front panel pull-down door is the RS-232 Configuration Port. This port provides instr

Seite 3 - Table of Contents

rollover value. The dropout value specifies a minimum input value required to increment the run-ning total.All of the selectable entries for the Indi

Seite 4 - List of Tables

1.2 SCOPE OF BOOKInformation in this book is presented as text, visuals, and tables. All three are required, but thetext has been minimized wherever

Seite 5 - List of Figures

Indicator/Totalizer53IT5100 Indicator/TotalizerSection 1IntroductionSection 2Installation

Seite 6 - 1.0 INTRODUCTION

1.3 MODEL NUMBER BREAKDOWNTYPE NO. 53ITSERIES NO. 53IT5100INDICATOR TOTALIZER53IT51 A 2 1 A Engineering File Reference:Power Requirem

Seite 7

1.4 SPECIFICATIONSTable 1-1. SpecificationsItem Specification(s)Power Requirements (as specified) 22 - 26 V dc108 - 132 V rms216 - 264 V rms50/60

Seite 8

Table 1-1. SpecificationsItem Specification(s)Analog Output (ANO0) Signal (is referencedto power common)QuantitySignal RangeLoad RangeAccuracy1 (ANO

Seite 9

Table 1-1. SpecificationsItem Specification(s)Environmental Characteristics (Cont):Transient Immunity (all circuits)EMI SusceptibilityEnclosure Class

Seite 10

Table 1-1. SpecificationsItem Specification(s)Physical CharacteristicsMaterial of Construction:CaseCircuit BoardsBezelDimensionsFlush Panel Mounting

Seite 11

2.0 INSTALLATION2.1 INSPECTIONA list of all items in the shipment is attached to the shipping container. Inspect the equipmentupon arrival for dama

Seite 12 - 1.2 SCOPE OF BOOK

MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most ost-effective, applica

Seite 13 - Indicator/Totalizer

2.3.2 MOUNTING PROCEDUREFor single and multiple case mounting the instruments are furnished with a trim collar (mountingframe). Figure 2-2 illustrat

Seite 14 - 1.3 MODEL NUMBER BREAKDOWN

Figure 2-1. Outline Dimensions and Panel Cut-Out RequirementsSection 2. Installation2-3

Seite 15 - Table 1-1. Specifications

Figure 2-2. Single or Multiple Panel MountingFigure 2-3. Intercase Spacing53IT5100 Indicator/Totalizer2-4

Seite 16

2.4 CONNECTIONS2.4.1 PREPARATORYThe 53IT5100 can be configured for one to four analog inputs (ANI0-3), one analog output (ANO0),two control contact i

Seite 17

2.4.2.1 POWER INPUT (AS SPECIFIED)2.4.2.1.1 DC PowerReference Figure 2-4 and connect the remote 24 V dc power supply to the instrument as follows:1.

Seite 18

2.4.2.3 CONTACT INPUT TO CCI0 AND CCI1Separate contact input signals to CCI0 and CCI1 can be used for alarm inputs. One side of eachremote contact m

Seite 19 - 2.0 INSTALLATION

Figure 2-4. Controller Rear Power and Signal Terminal Boards53IT5100 Indicator/Totalizer2-8

Seite 20 - 2.3.2 MOUNTING PROCEDURE

Figure 2-5. Datalink Installation DiagramSection 2. Installation2-9

Seite 21 - Section 2. Installation

3.0 DISPLAYS AND PUSH BUTTONSThis section provides illustrations with item call-outs of the six operator displays, alarm overlays,and engineering mode

Seite 22 - 53IT5100 Indicator/Totalizer

Figure 3-2. Dual Bar Graph (Channels 1 & 2)Figure 3-3. Dual Bar Graph (Channels 3 & 4)ANI0 Tag Name (A224)ANI0 Span (C256)50 Segment Graph S

Seite 23 - 2.4 CONNECTIONS

Table of Contents1.0 INTRODUCTION 1-11.1 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . .

Seite 24 - 2.4.2.1.2 AC Power

Figure 3-4. Quad Process Digital ReadoutFigure 3-5. Quad Totalizer Digital ReadoutANI0 Digital Readout (H000)*ANI1 Digital Readout (H001)*ANI2 Digit

Seite 25 - 2.5 GROUNDING

Figure 3-6. Alarm Summary3.2 ALARM OVERLAYAny one of the six operator displays can have the upper quadrant of the display overlaid with anALARM ind

Seite 26

The alarm banner blinking is stopped by pressing the Mode ( ● ) push button on the front panel;the alarm banner remains on the display, but does not b

Seite 27

3.3 FRONT PANEL PUSH BUTTONSThe front panel push buttons are repeated here from Section 1 because they are used in the engi-neering mode display over

Seite 28 - 3.0 DISPLAYS AND PUSH BUTTONS

3.4 ENGINEERING MODE OVERLAYSThe engineering mode overlays are used to make the necessary parameter entry selections for theoperator displays and to

Seite 29

CONFIGURE Prompt KEY? Prompt A Key Entered on the Edit Line

Seite 30

3.4.2 DISPLAYING A DATAPOINTThe following procedure illustrates how to display the contents of datapoint C175, which is ANI2Alarm Limit 1. Figure 3-

Seite 31 - 3.2 ALARM OVERLAY

Table 3-3. Procedure to Alter a DatapointStep PressOnceShiftResultPress toLocateTargetChar.Result1●Puts instrument in engineering mode.2If CONFIGUR

Seite 32

3.5 FRONT PANEL PUSH BUTTON ALTERNATIVESThere are four alternative methods other than the front panel push buttons for accessing andchanging database

Seite 33 - 3.3 FRONT PANEL PUSH BUTTONS

Figure 3-11. Front Panel Configuration Port Connections53IT5100 Indicator/Totalizer3-12

Seite 34

5.0 MAINTENANCE 5-15.1 SERVICE APPROACH . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 35

3.5.1 USING THE HAND HELD CONFIGURERThe Hand Held Configurer (HHC) is a portable terminal designed to interface with the instrumentthrough the config

Seite 36 - 3.4.2 DISPLAYING A DATAPOINT

3.5.1.2 DISPLAYING A DATABASE PARAMETERTo DISPLAY a database parameter, press D and enter the parameter ID, then press ENTER. Thecurrent value of the

Seite 37 - Line Ten Character

3.5.1.4 SETTING OR CHANGING A PASSWORD KEYAs a security feature, the instrument can be configured so that a password key is required to ac-cess the E

Seite 38

2. If F2 is selected, the following menu appears:F2-DATABASEF3-PROGRAM (not applicable)Based on which selection from this menu is made the following o

Seite 39

4.0 CONFIGURATION PARAMETERSThe configuration parameters provide the latitude to define the instrument’s personality attributes,so that while still fu

Seite 40

4.3 CONFIGURING THE DATABASE MODULESThe datapoints in the database modules must be changed to reflect required alterations in the fac-tory standard c

Seite 41

Table 4-3. Analog Input (ANI) ModulePurpose: This module is used to configure input voltage characteristics (e.g., input voltagerange), and how the

Seite 42

Table 4-3. Analog Input (ANI) ModulePurpose: This module is used to configure input voltage characteristics (e.g., input voltagerange), and how the

Seite 43

Table 4-4. Analog Output (ANO) ModulePurpose: The primary purpose of this module is to set the 0 - 20 mA output signal relative to thedisplayed perc

Seite 44 - 4.0 CONFIGURATION PARAMETERS

Table 4-5. Contact Input Module (CCI)Purpose: This module allows the action of the CCIs to be reversed (normally a closed contact =1, but can be cha

Seite 45 - Table 4-2. Database Modules

List of FiguresFigure 1-1. Indicator/Totalizer Operator Displays . . . . . . . . . . . . . . . . . . . 1-2Figu

Seite 46

Table 4-6. Contact Output Module (CCO)Purpose: This module allows the action of the CCOs to be reversed (normally a closed contact =1, but can be ch

Seite 47 - Figure 4-2. ANO0

Table 4-7. Alarm ModulePurpose: The primary purpose of this module is to set the instrument’s Alarm Index mode, AlarmLimits 1 & 2, and Alarm Dea

Seite 48 - Figure 4-4. CCO0/1

Table 4-7. Alarm ModulePurpose: The primary purpose of this module is to set the instrument’s Alarm Index mode, AlarmLimits 1 & 2, and Alarm Dea

Seite 49

Table 4-8. Totalizer ModulePurpose: The totalizers provide a running total of each analog input (ANI0-3). This module isused to set input scaling f

Seite 50

Table 4-8. Totalizer ModulePurpose: The totalizers provide a running total of each analog input (ANI0-3). This module isused to set input scaling f

Seite 51 - Table 4-7. Alarm Module

Table 4-9. Communication ModulePurpose: This module is used to configure the Datalink port parameters (e.g., baud rate, parityselection, etc.). Titl

Seite 52

Table 4-10. System ModulePurpose: This module is used to set the instrument tag name and the display brightness.Title Symbol SystemModuleData-pointD

Seite 53 - Table 4-8. Totalizer Module

5.0 MAINTENANCENOTE The factory set calibration constants for ANI0-3 and ANO0 areapplicable only for the main printed circuit board supplied in thepar

Seite 54

After the front display panel is removed, the main printed circuit board can be accessed. The mainprinted circuit board also has the power supply as

Seite 55

5.4 ERROR AND HARDWARE MALFUNCTION MESSAGES •Entire Display Flashes - The watchdog timer has timed out. • CPU RAM FAILURE - IC U1 is bad.•ROM CHKS FA

Seite 56 - Table 4-10. System Module

1.0 INTRODUCTION1.1 PRODUCT OVERVIEWThe 53IT5100 Indicator/Totalizer provides a suite of six operator displays to monitor processactivity for up to

Seite 57 - 5.0 MAINTENANCE

5.6 PARTS LISTThe parts list is provided in Table 5-1 and the parts breakdown is illustrated in Figure 5-1.Table 5-1. Parts ListKey Part Number Desc

Seite 58 - 5.3 CALIBRATION

Figure 5-1. Illustrated Parts BreakdownSection 5. Maintenance5-5

Seite 59 - 5.5 RESETTING THE INSTRUMENT

Figure 5-2. Hand Held Configurer Connector 53IT5100 Indicator/Totalizer5-6

Seite 60 - 5.7 SUPPLEMENTAL INFORMATION

Figure 5-3. Communication ITB Pin AssignmentsSection 5. Maintenance5-7

Seite 61 - Section 5. Maintenance

APPENDIX A: DISCRETE CONTACTOUTPUT CCOsThe discrete output CCOs are not mechanical contact closures but NPN Transistors that are analo-gous to single

Seite 62

Figure A-1. CCO Circuit and its Equivalent Figure A-2. Circuits for Operating DC Relays53IT5100 Indicator/TotalizerA-2

Seite 63

Figure A-3. Operating CCOs in ParallelFigure A-4. CCO with Solid State RelayFigure A-5. CCO Operating CCI DirectlyAppendix A. Discrete Contact Output

Seite 64 - OUTPUT CCOs

APPENDIX B: COMMUNICATIONS B.1 STANDARD COMMUNICATIONSTwo digital communication channels are provided with this instrument: 1) There is a configurat

Seite 65

B.1.1 CONFIGURATIONTo initialize the instrument for binary communications, configure the instrument as described in Ta-ble B-1, Column 3 (Set Up ).T

Seite 66

B.1.2 PROTOCOLThe Datalink protocol requires the host or SUPERVISOR-PC to initiate all transactions. There aretwo basic categories for all of the Da

Seite 67 - APPENDIX B: COMMUNICATIONS

Figure 1-1. Indicator/Totalizer Operator DisplaysQuad Bar Graph (Chs. 1-4) Dual Bar Graph (Chs. 1&2) Dual Bar Graph (Chs. 3

Seite 68 - B.1.1 CONFIGURATION

B.1.3 MESSAGE TYPESThe types of messages that are sent between the host or SUPERVISOR-PC and the Datalink net-work instrument are formatted as follow

Seite 69 - B.1.2 PROTOCOL

B.1.4 COMMUNICATION TRANSACTION EXAMPLES Transaction A Example - Host or SUPERVISOR-PC requests 9 bytes of data beginning at hexa-decimal memory ad

Seite 70 - B.1.3 MESSAGE TYPES

B.1.5 CALCULATING DATA ADDRESSES If communications software must be generated to accommodate unique Datalink applications re-quirements, then the ins

Seite 71

Table B-3. Instrument Memory Address SchemeData TypeBaseMemoryAddressByteSizeData Format Address Calculation AlgorithmH F00H 5 Represents high precis

Seite 72

B.1.6 SOFTWARE CHARACTERISTICS 1. Transparency Rule - whenever 7E hexadecimal is transmitted as anything other thanSOH, a 00 byte will be inserted d

Seite 73

APPENDIX C: DATABASEThe database contains five datapoint types. Each datapoint type represents a specific data format:whole integers, alphanumeric t

Seite 74

Table C-2. DatabaseData-pointTitle Symbol Default Section4TableModuleA008 Unit Tag Name TAG ABB IT5100 4-10 SystemA055 CCI0 Display Message ALARM A 4

Seite 75 - APPENDIX C: DATABASE

Table C-2. DatabaseData-pointTitle Symbol Default Section4TableModuleB340 ALRM1 Alarm Index (ANI1) AIX1 1 4-7 AlarmB345 ALRM2 Alarm Index (ANI2) AIX2

Seite 76 - Table C-2. Database

Table C-2. DatabaseData-pointTitle Symbol Default Section4TableModuleH033 Totalizer 1 Actual Total (Display Only) TO1 0 4-8 TotalizerH034 Totalizer 2

Seite 77

Table C-2. DatabaseData-pointTitle Symbol Default Section4TableModuleL440 ANI0 Square Root Signal SQRT0 0 4-3 ANIL441 ANI1 Square Root Signal SQRT1 0

Seite 78

partition, and partitions three and four are occupied by the two contact inputs. All six tag namesfor this display are selectable entries. There are

Seite 79

The Company’s policy is one of continuous product improvement and the rightis reserved to modify the information contained herein without notice, or

Seite 80

Figure 1-2. Indicator/Totalizer Illustrated OverviewRESET HOLE(DEFAULTSDATABASE)PULL-DOWNDOORDISPLAY(96 X 48GASDISCHARGEDOT MATRIX)VERTICAL KEYPAD(6 P

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