Micromod MOD: 30MLTraining Manual Bedienungsanleitung

MOD 30ML Training Manual Training Exercises for MOD 30ML

Training Manual MOD 30ML Front Face Familiarization Lab  Note: Active Diagnostics An unacknowledged diagnostic condition is always indicated by f

Training Manual PID Loop Lab • Click on the input of the VCI block. See the figure above. Figure 6 .28. Connecting blocks • The connection wil

Training Manual PID Loop Lab Figure 6 .30. Right Angle connection • Click on the output point of the FY-100 block. This point is the result of th

Training Manual PID Loop Lab Figure 6 .32. Cancel Connection 18. Add the blocks from the Component Gallery: • From the top menubar, select Pro

Training Manual PID Loop Lab Figure 6 .34. Compound Library • Move the cursor to the PID Display compound and either double-click, or select it an

Training Manual PID Loop Lab • Click elsewhere on the screen to deselect them. The loaded blocks include a Display (DISP) block, a Tuning List b

Training Manual PID Loop Lab • Using the Multi-Segment connector, click on the PID block and select PVI from the resulting dialog box. Double-clic

Training Manual PID Loop Lab Figure 6 .39. Choose parameter for connecting • The connection between the Process variable in the PID block and th

Training Manual PID Loop Lab Figure 6 .40. Connections from PID block parameters to Display block inputs 20. The display compound from the Compon

Training Manual PID Loop Lab  This tag must be unique to this display. It can also be used as the tag name that appears on the front face. The

Training Manual PID Loop Lab Figure 6 .43. Changing engineering unit range for process line display • Select the OK button at the bottom of this

Training Manual MOD 30ML Front Face Familiarization Lab 1.4.3 Operating the Loop display Left Bar will display the Process variable Middle Bar wil

Training Manual PID Loop Lab Figure 6 .44. Closing Compound • Select Close Compound at the bottom of this menu. • You should be back in the ori

Training Manual PID Loop Lab • Click on the New button on this block as shown in figure below: Figure 6 .46. Closing Compound • A text edit box

Training Manual PID Loop Lab Figure 6 .47. Closing Compound 23. Add a Configured list block and add signals to it: Next we will need to add para

Training Manual PID Loop Lab Figure 6 .48. CL block • Click on the Add button on this page/tab. Figure 6 .49. Browse • The Browse dialog will b

Training Manual PID Loop Lab • Double-click on this item to open it. The tree will expand and will display the blocks inside the Control group. F

Training Manual PID Loop Lab Figure 6 .51. CL block • Click on OK on the Browse dialog. This will redisplay the CL block Properties as shown abo

Training Manual PID Loop Lab Figure 6 .53. CL block aliases • Click on OK when you are done with the CL block. The next step is to setup commun

Training Manual PID Loop Lab 6.3.4 Setting up Communications for Modbus 25. We need to setup communications for communicating with the MOD 30ML i

Training Manual PID Loop Lab Figure 6 .55. CL to MSC connection a Save your document now. Skip the next section and proceed to the following s

Training Manual PID Loop Lab a Setting up Communications for ICN 25. We need to setup communications for communicating with the MOD 30ML instrumen

Training Manual MOD 30ML Front Face Familiarization Lab 1.4.5 Operating the Ramp keys Objective: To manually set the control output to a value of

Training Manual PID Loop Lab the connection at the ICN block by connecting it to FGLISTIN. Refer to the figure below: Figure 6 .57. CL to MSC conn

Training Manual PID Loop Lab 6.3.5 Compiling the database It is necessary to compile the database without errors before downloading to the instrum

Training Manual PID Loop Lab Figure 6 .60. Interface File Options for Modbus • Check the box next to it (on the right) and type a name for the M

Training Manual PID Loop Lab Figure 6 .61. Interface File Options for ICN • Click on OK. If the database has errors, it will not be compiled succ

Training Manual PID Loop Lab • You can close this info sub-window by right-clicking on the window and then clicking on the resulting Hide Window

7 Creating a Tuning List 7.1 Foreword During commissioning and normal operation it is desirable to change the tuning parameters from the fron

Training Manual Creating a Tuning List 2. Configure the Tune List inputs: • Double-click on the TL block to configure: The TL block Properties

Training Manual Creating a Tuning List Figure 7 .3. Browse • The Browse dialog will be displayed as shown above and will list all the blocks and

Training Manual Creating a Tuning List • Select BRESET, BPREACT, ACTION, and CATYPE from this list and add them in the same way. In addition to

Training Manual Creating a Tuning List Figure 7 .6. Tune List Input Data • Click on the OK button in the Specify Input Data dialog box. • Repeat

Training Manual MOD 30ML Front Face Familiarization Lab 1.4.6 Operating the Scroll key Step Procedure Comments 1. Press the SCROLL key Line 5

Training Manual Creating a Tuning List Figure 7 .7. Tune List Input Data 4. Define the display format for the inputs: • Click on the Formats ta

Training Manual Creating a Tuning List Figure 7 .8. TL block formats • Click on the Add button on this page/tab. The Specify Format Data dialog

Training Manual Creating a Tuning List Figure 7 .9. Tune List Format Data for PIDtype format  The Name(s) should match the format names that we

Training Manual Creating a Tuning List Figure 7 .10. TL Block • Close the dialog box and the Tune List block with the OK buttons. 5. Connect the

Training Manual Creating a Tuning List Figure 7 .12. Connecting blocks • Move the cursor to the Display block’s input now. Moving the cursor wil

8 Extended MODBUS OPC Server 8.1 Foreword The Extended MODBUS OPC Server is an OPC compliant Server able to communicate with Extended MODBUS

Training Manual Extended MODBUS OPC Server Groups: Tags/Signals can be placed together into groups. Groups, if used, are shown at the top level un

Training Manual Extended MODBUS OPC Server We will add a device to this database. We will save this database later. Figure 8 .1. MICROMOD Extended

Training Manual Extended MODBUS OPC Server • Type the name MOD30ML in the Name field (the name is user-configurable and can be anything!). • Se

Training Manual Extended MODBUS OPC Server Figure 8 .4. MICROMOD Extended MODBUS OPC Server database 5. Save the database: The OPC tag database

Training Manual MOD 30ML Front Face Familiarization Lab 1.4.7 Checking the Communication setup Objective: Determine the Modbus address and commu

Training Manual Extended MODBUS OPC Server Figure 8 .6. Communication Setup • Click on the Browse button next to the Server name field to brows

Training Manual Extended MODBUS OPC Server Figure 8 .7. Select OPC Server • Click on MMA.XMB.DA item to select it. It should now be displayed in

Training Manual Extended MODBUS OPC Server • The Select Device dialog box will display as shown below next. You will also notice the XMODBUS OPC

Training Manual Extended MODBUS OPC Server Figure 8 .10. Communication Setup • Click on OK on this dialog box. The Download Status Indicator wil

Training Manual Extended MODBUS OPC Server 8.3.3 Part 3 – XMODBUS Server OPC Client 9. Launch the XMODBUS OPC Server Application if it was not r

Training Manual Extended MODBUS OPC Server Figure 8 .15. Device Properties • Click on Cancel on this dialog. Figure 8 .16. OPC Live Data 10.

Training Manual Extended MODBUS OPC Server 11. View more details of the tags: Double-click on FICPVI. This will display further properties of tha

9 Debug Lab 9.1 Foreword It is important to debug the control strategy after it is downloaded to the instrument to see if the instrument does

Training Manual Debug Lab 9.2 Objectives In this lab we will run the PIDLAB document in debug mode using Vizapp Designer. We will also read diagno

Training Manual Debug Lab Figure 9 .3. Debug • This will start the OPC Server (XModbus or ICN) if it was not running already and minimize it to

Training Manual MOD 30ML Front Face Familiarization Lab Communication Information: Modbus Address Baud Rate Stop bits Built-In Comm Enab

Training Manual Debug Lab • Notice that only the standard/important attributes of the algorithm blocks such as PVI, SP, OP for PID block, Mode an

Training Manual Debug Lab Figure 9 .6. Enter Value Pad • Click on the text field at the top on this pad and then type a new value for the Gain. Y

Training Manual Debug Lab • Click on OK. Try changing the Set point and Mode of the Controller in the same way.  Edit – Debug Cursor: There are

Training Manual Debug Lab 9.3.2 Part B – Instrument Status Viewer 1. Start the Instrument Status Viewer: • Select Instrument – Status from the m

Training Manual Debug Lab • Type R STATE in the command field and then click on the Enter button. Figure 9 .11. Instrument Status • The command

Training Manual Debug Lab Figure 9 .12. Instrument Status 4. View Cross - Reference information of the control strategy: • Click on the View CRF

Training Manual Debug Lab • Type W PID1.SP 90 F in the command line and press Enter to change the value of the setpoint to 90. The instrument wil

10 Peer-to-Peer Communications 10.1 Foreword Communications between MOD30ML instruments takes place over the Instrument Communications Networ

Training Manual Peer-to-Peer Communications 10.3 Equipment Required The following equipment will be needed for this lab: • 2 MOD30ML Controllers

Training Manual Peer-to-Peer Communications Figure 10 .3. IC block • Analog signals are generally Floating Point. For this exercise, choose thi

Training Manual MOD 30ML Front Face Familiarization Lab Notes: 1 - 10

Training Manual Peer-to-Peer Communications The Cross Reference File gives the Tag Name of each algorithm block with its path and block’s Type wit

Training Manual Peer-to-Peer Communications Figure 10 .6. Multi-Segment Connection Icon • Click on the IC block in the workspace: the Parameter

Training Manual Peer-to-Peer Communications Figure 10 .8. PID Block Connection Menu • The connection will now be complete. The connection line

Training Manual Peer-to-Peer Communications Figure 10 .10. Algorithm – OC Block • Double-click on the OC block to configure: The OC block Propert

Training Manual Peer-to-Peer Communications Figure 10 .12. Data Destination • The Instrument Number is the ICN Address of the instrument to whic

Training Manual Peer-to-Peer Communications • Drag the line from the PID block directly over the middle of the OC block • Click on the OC block:

Training Manual Peer-to-Peer Communications Configure the Second Instrument: 1. Install an ICN Module into the controller’s slots 7 and 8 and se

Training Manual Peer-to-Peer Communications • Analog signals are generally Floating Point. For this exercise, choose this option by moving the cu

Training Manual Peer-to-Peer Communications Figure 10 .19. IC Block Connection Menu • Drag the line from the IC block directly over the middle

Training Manual Peer-to-Peer Communications Figure 10 .21. PID Block Connection Menu 4. Configure an Output Communication Block: • Select the O

2 MOD 30ML Operation Lab 2 2.1 Foreword MOD 30ML can perform complex continuous control as well as discrete control. The Sequencer block in t

Training Manual Peer-to-Peer Communications Figure 10 .23. OC Block Properties • Click on the Data Destination tab at the top of the dialog box.

Training Manual Peer-to-Peer Communications Figure 10 .25. Alarm Block Connection Menu • Drag the line from the PID block directly over the midd

Training Manual Peer-to-Peer Communications Figure 10 .27. Connecting blocks 5. Configure another Output Communications Block: • Place anothe

11 Expression Block Lab 11.1 Foreword The Expression Block is one of the most powerful blocks and perhaps the most often used block in MOD 30ML. T

Training Manual Expression Block Lab Figure 11 .2. EX block Example • Specify the data type for the result as Floating point under the General t

Training Manual Expression Block Lab 11.3.2 Application #1 Find the average pressure between four boiler headers. Hints: Add 4 analog input (4-20 m

Training Manual Expression Block Lab 11.4 Expression Operation Operator precedence in an expression starts with the unary (single operand) operato

Training Manual Expression Block Lab 11.4.1 General Rules For Boolean operators, data of any type is considered TRUE if non-zero. For logical oper

Training Manual Expression Block Lab Figure 11 .3. If Then Else Using Expression Blocks as Recipes Expression block inputs can be used as a reci

12 Sequence Lab 12.1 Foreword Configuring a sequence, logic or batch application is easier than ever with ViZapp. You can configure names for

Training Manual MOD 30ML Operation Lab 2 Figure 2 .1. Batch Temperature Cycle During the heat stage of the batch cycle, a cascade temperature lo

Training Manual Sequence Lab When the product temperature reaches 20 degrees, the drain valve is opened and remains open until the low level switc

Training Manual Sequence Lab Figure 12 .3. Loop Compound • Right-click on the Loop Compound block and select Open Compound from the menu. 3. Pla

Training Manual Sequence Lab Figure 12 .4. Blocks 4. Configure the I/O blocks: • Digital Inputs/Outputs: Change the tag names and descriptions

Training Manual Sequence Lab Figure 12 .5. I/O Graphic menu • The I/O Graphic will be displayed next as shown below: Notice that except for the b

Training Manual Sequence Lab Figure 12 .7. MOD30ML I/O Graphic • Double-click on the TE block on this I/O Graphic. This will open the WRIM Proper

Training Manual Sequence Lab 6. Configure the Sequence block: • Double-click on the SEQ block to open the SEQ Properties dialog as shown below:

Training Manual Sequence Lab • Click on the Add button at the bottom. This will open the Specify Input Data dialog box as shown below: Figure 12

Training Manual Sequence Lab Figure 12 .13. SEQ Properties - Inputs Tab • Add more inputs to the SEQ block as below: Leave the initial value data

Training Manual Sequence Lab After adding all the inputs, the Inputs tab should look like the following figure: Figure 12 .14. SEQ Properties - I

Training Manual Sequence Lab Figure 12 .15. SEQ Properties - Outputs Tab • The Outputs tab will be displayed next as shown above. Click on the A

Training Manual MOD 30ML Operation Lab 2 • Manual advance of sequence Initial Conditions: 1. Batch AUTO, OFF (Note: once the batch has been st

Training Manual Sequence Lab Figure 12 .17. SEQ Properties - Outputs Tab  Another powerful feature of the Sequence Block is that each output can

Training Manual Sequence Lab Figure 12 .18. SEQ Properties - Outputs Tab Notice that these outputs are assigned initial values that can be change

Training Manual Sequence Lab Figure 12 .19. SEQ Properties - Steps Tab Step numberStep nameStep transition logicOutputsStep numberStep nameStep t

Training Manual Sequence Lab • Click on OK to close the dialog box. The Steps tab of the SEQ Properties dialog shows the step you added. Figure 12

Training Manual Sequence Lab • Enter the Transition Expressions for the steps as shown below: Step # Step Name Transition Expression 2 Charge if

Training Manual Sequence Lab Figure 12 .23. Dim Choose Parameter • Drag the cursor to the StepMGR (SEQ) block and click on it. Figure 12 .24.

Training Manual Sequence Lab Figure 12 .25. SEQ Choose Parameter - digital • Select LevelLO from this dialog and then click on OK. • Make the

Training Manual Sequence Lab Figure 12 .26. SEQ and other blocks connected • Save your document. Click on the Save icon on the tool bar. • Comp

Training Manual Sequence Lab 12 - 20

13 Supervisory Message Lab 13.1 Foreword The Supervisory Message block is a function block that sends or receives messages based upon being tri

Training Manual MOD 30ML Operation Lab 2 2.3 Instructions 2.3.1 Download Reactor database from the memory module: Step Procedure Comments 1 Mak

Training Manual Supervisory Message Lab 13.3 Instructions Make sure the Sequence database you constructed in the Sequence Lab is loaded in ViZapp.

Training Manual Supervisory Message Lab 5. With the new compound selected (it will have green “handles” at the corners), on the top toolbar select

Training Manual Supervisory Message Lab 6. Double-click on the PID block to open it. 7. Click on the Modes tab and change the Initial Set

Training Manual Supervisory Message Lab B – ADD THE SUPERVSIORY MESSAGE BLOCK 1. Select SM (Supervisory Message) from the Algorithm window and pla

Training Manual Supervisory Message Lab 10. Right-click in the open space of your database and close the compound. You should be at the top level

Training Manual Supervisory Message Lab 13. Double-click on StepMgr A list of all the possible connection parameters in the Sequence block appea

Training Manual Supervisory Message Lab 17. Select Compound Internals, then A/M 18. The only possible connection is DATAINP, therefore d

Training Manual Supervisory Message Lab 20. Using the same method, make the following connections: From: BATCH.StepMgr.SetMode To: TEMP

Training Manual Supervisory Message Lab D – DOWNLOAD TO THE CONTROLLER1. Select an MSC block from the Algorithms window and place it in the datab

Training Manual Supervisory Message Lab 7. In the Interface File Filename field, click on the Refresh icon A list of available MIF files appears

Training Manual MOD 30ML Operation Lab 2 2.3.2 Scroll through the displays: Step Activity Look For 1 The first display as shown in the previous

Training Manual Supervisory Message Lab 3. Double-click on the StepMGR block 4. Change the Mode from Auto to Manual, and then change t

14 Process Alarm Display Lab 2.1 Foreword In most process control applications, the user wishes to detect, view and acknowledge alarm conditi

Training Manual Process Alarm Display Lab B - CONFIGURE A HIGH PROCESS ALARM Step Procedure Comments 4. Double-click on the PAD block to open

Training Manual Process Alarm Display Lab 14. In the Line 1 Text field, type FIC-100 This is what will appear on the top line of the alarm di

Training Manual Process Alarm Display Lab 4 Drag the cursor into the PALM_H block and select the block 5 The only possible connection i

15 Totalizer Display Lab 15.1 Foreword In many process control applications, indication of a totalized variable is required. The user may al

Training Manual Totalizer Display Lab process variable as soon as the instrument download is complete. 7. Click OK to close the block. B –

Training Manual Totalizer Display Lab input as shown below, then click OK to close the menu The analog input from the PID block (PVI) is a Floati

Training Manual Totalizer Display Lab 19. Add a format for the clear variable: clearL is the format name The format type is a State variable.

Training Manual Totalizer Display Lab 26. To verify your script is correct, click on the Checkmark icon on the toolbar. Correct any reported erro

Training Manual MOD 30ML Operation Lab 2  You can display and manipulate on one instrument, all process and calculated values associated with the

Training Manual Totalizer Display Lab 15 - 6

16 CJC and Display Lab Intro to Custom Display Configuration 16.1 Foreword In some applications you may wish to change the function of one or

Training Manual CJC and Display Lab simulated input value. 11. Close the block with the OK button. B- CONFIGURE SIGNAL CONDITIONING St

Training Manual CJC and Display Lab D - CONFIGURE THE BLOCK INPUTS Step Procedure Comments 5. Click on the Inputs tab at the top of the dialog

Training Manual CJC and Display Lab 8. Close the menu 9. Add a second format and give it the name CJCL This is the name that

Training Manual CJC and Display Lab 3. When you have finished typing the script, click on the Checkmark icon at the top of the window. This w

Training Manual CJC and Display Lab 16 - 6

17 Sequence Display Lab 17.1 Foreword One of the features that set the MOD 30ML apart from other multiloop controllers is the ability to constr

Training Manual Sequence Display Lab Variables to display:Lines 1 – 6Bars 1 – 3Text change based on source variable? State TableYESNOKey function(

Training Manual Sequence Display Lab 17.3 Instructions Make sure the database you constructed in the Sequence Lab and modified in the Supervisory M

Training Manual MOD 30ML Operation Lab 2 2.3.4 Run the Batch: 5 Press the TAG key to return to main Batch display Press AUTO key to start the

Training Manual Sequence Display Lab B – BUILD THE STATE TABLES State Tables serve as “lookup tables” for the Display Block, when a variable chang

Training Manual Sequence Display Lab 4. Create the table that will be associated with the Start Pushbutton (StartPB) input. Enter the state tab

Training Manual Sequence Display Lab C – ADD AND CONFIGURE THE SEQUENCE DISPLAY BLOCKStep Procedure Comments 1. Right-click on the BATCH compoun

Training Manual Sequence Display Lab Name: StepTime Data Type: Millisecond time Internal Data: 0:00:00.000 10. Click OK to close the dialog b

Training Manual Sequence Display Lab Entry method: Enter required The operator must push an Enter key. When “Enter required” is specified, EN

Training Manual Sequence Display Lab DEFAULTS: { ACTIVE: { CASE Step OF { 1: #LINE5 = "RUN"; #LINE6.

Training Manual Sequence Display Lab D – CONNECT THE SEQUENCE BLOCK TO THE SEQUENCE DISPLAY BLOCK 1. Using the Multi-Segment connector, make the

Training Manual Sequence Display Lab C – ADD THE SEQUENCE DISPLAY TO THE DIF BLOCK 1. Double-click on the DIF block 2. Add the display nam

Training Manual Sequence Display Lab 6. In the Interface File Filename field, click on the Refresh icon A list of available MIF files appears

Training Manual Sequence Display Lab 5. Press the SCROLL key next to the flashing ENT (enter) If the display times out before you can press E

Training Manual MOD 30ML Operation Lab 2 7 Return to main batch display and observe step. 8 When controller has entered HEATUP step, scrol

Training Manual Sequence Display Lab 17 - 14

18 Piecewise Linearization Lab 18.1 Foreword In many applications it is necessary to use one or more X,Y lookup tables. MOD 30ML provides mult

Training Manual Piecewise Linearization Lab 18.3 PART I – Piecewise and Linearization Blocks Instructions A – SELECT AND PLACE THE REQUIRED BLOCK

Training Manual Piecewise Linearization Lab B - CONFIGURE THE INPUTS AND PID BLOCKStep Procedure Comments 4. Open the AIN, VCI and PID blocks and

Training Manual Piecewise Linearization Lab C - CONFIGURE THE PIECEWISE TABLE BLOCK 6. Double-click the PW block to open it. 7. Type STM

Training Manual Piecewise Linearization Lab The table can be used by the linearization block for either piecewise (X coordinates) or inverse pie

Training Manual Piecewise Linearization Lab 15. Click OK to close the block. E - CONNECT THE BLOCKSStep Procedure Comments 16. Connect the

Training Manual Piecewise Linearization Lab 18.4 PART II – Displaying Piecewise Coordinates Instructions A – LOAD AND CONFIGURE A PID DISPLAYStep

Training Manual Piecewise Linearization Lab 6. Double-click on the DISP block to open it, and make the following entries: Name: LVL DISP De

Training Manual Piecewise Linearization Lab B – CONFIGURE THE TUNE LIST BLOCK 13. Double-click on the TL (Tune List) block to open it. 14.

Training Manual MOD 30ML Operation Lab 2 2.3.5 Switch the batch control modes: 9 When batch cycle has entered HOLD step, return to main batch di

Training Manual Piecewise Linearization Lab 20. Click OK to close the Browse dialog All the added attributes now appear in the TL Propertie

Training Manual Piecewise Linearization Lab Click OK to close the window 27. Click on the Inputs tab at the top of the TL Properties window

Training Manual Piecewise Linearization Lab B – COMPLETE THE DATABASE, COMPILE AND SAVE 32. Connect the Result (R) of the FW LN block to the INPU

19 Reports Tutorial 19.1 Foreword ViZapp Reports Builder application is used for creating different types of reports for the Instrument datab

Training Manual Reports Tutorial Figure 19 .1. ViZapp Database Export 19.3.2 To create a new report: 1. Launch ViZapp Reports Builder Applicatio

Training Manual Reports Tutorial Figure 19 .3. VIZAPP Reports Wizard – Select Database • A Open Database dialog box will be displayed as shown ne

Training Manual Reports Tutorial Figure 19 .5. VIZAPP Reports Wizard – Select Database • The Create Report tab of the Wizard will be open next.

Training Manual Reports Tutorial Figure 19 .7. VIZAPP Reports Wizard – Create Report • Notice that the name of this report has been derived from

Training Manual Reports Tutorial 4. Preview the report. • Click on the Open Report for Preview button on the wizard. The report will be opened a

Training Manual Reports Tutorial Figure 19 .10. Tool bar buttons • A Progress dialog (Printing Records) will be displayed while the report is p

Training Manual MOD 30ML Operation Lab 2 11 Scroll to TIC-100 display Temperature setpoint ramping down to cool setpoint 12 When batch cyc

Training Manual Reports Tutorial 7. To open an existing report: • Click on the Open button on the tool bar or select File-Open from the menu bar

Training Manual Reports Tutorial Figure 19 .15. Print - Options • A dialog box as shown below will be displayed. Click on YES to modify the repor

Training Manual Reports Tutorial • Note that the default report title is also shown on the report. 9. Preview Window Controls: • There are som

Training Manual Reports Tutorial Figure 19 .19. Help 11. Exporting Reports: Reports can be exported to the following common document types using

Training Manual Reports Tutorial Figure 19 .20. Report Export • The Choose Export File dialog box will be displayed next as shown below: The F

Training Manual Reports Tutorial Figure 19 .22. About 19 - 13

Training Manual Reports Tutorial Notes: 19 - 14

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE APPENDIX A ASSIGNMENT STATEMENT REFERENCE A.1 ASSIGNMENT STATEMENTS The assignment s

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE Table A-1. Assignment Statement Results of Type ‘srcname1 = srcname2' (Cont’d) Des

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE Table A-1. Assignment Statement Results of Type ‘srcname1 = srcname2' (Cont’d) Hex

3 Single Loop Template Lab 3.1 Foreword Many processes involve flow control loops, whether they are in the food, pharmaceutical, chemical, pu

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE Table A-2. Assignment statements of type 'display_resource = source_name' (ex

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE Table A-2. Assignment statements of type 'display_resource = source_name' (ex

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE Table A-3. Assignment statements of type 'display_resource = constant' - ex.

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE Table A-4. Assignment statements of type 'display_resource.SRC = source_name'

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE Table A-4. Assignment statements of type 'display_resource.SRC = source_name'

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE Table A-4. Assignment statements of type 'display_resource.SRC = source_name'

Training Manual APPENDIX A - ASSIGNMENT STATEMENT REFERENCE A-10

Training Manual APPENDIX B - DISPLAYED CHARACTER SET APPENDIX B DISPLAYED CHARACTER SET The Application builder allows any character in the ASCII ra

Training Manual APPENDIX B - DISPLAYED CHARACTER SET Decimal Keyboard Display 57 † 9 58 : 59 ; 60 † < 61 † = 62 † > 63 ? 64 @ 65 † A

Training Manual APPENDIX C – DISPLAY EVENTS & RESOURCES Display Script Events Key Event ALARM_PRESSED ALARM_HELD ALARM_RELEASED TAG_PR

Training Manual Single Loop Template Lab 3.3 Instructions 3.3.1 Power up the controller 1. We will remove the memory module if any from the

Training Manual APPENDIX C – DISPLAY EVENTS & RESOURCES C-2

Front Face ConfigurationFront Face ConfigurationMapMapTouring The MOD 30ML Front Face Configuration Menus

This Page Left Intentionally Blank

Page 1NEXTDEV STAST SET UP I/O EVENTS ABOUT TEMPLATESee Page 2 See Page 3EVENTS *DEVICE**DEVICE* ANY TAGI/OBI AIN 1 AIN MABuilt in analog inp

This Page Left Intentionally Blank

NEXTINSTATE COMMANDS XTIMESTIME DATE DAYCOMMANDS CLR MTClear Maximum timesCOMMANDS CLR QClear QueueDEV STAT COMMANDSCommandsRUNDEFAULTHOLDSHUT DOWNDEV

This Page Left Intentionally Blank

From TEMPLATEINSTALL TEMPLATESYSTEM DEV TAGSystem device tagSYSTEM SCANGRPSSystem scan groupsSCAN GROUP 1Scan group 1 intervalSCAN GROUP 5Scan group 5

This Page Left Intentionally Blank

From page 3 (EDIT user compound)NEXTTAG IDSTRINGSCAN GROUPCMP TYPE PROCESS I/P SETPOINTTAG ID STRINGLoop tag IDCTAG01 CMP TYPECompound typeCHANGE TYPE

Training Manual Single Loop Template Lab Figure 3 .3. MOD 30ML Alarm CLeaRed Alarm • The next figure shows an active alarm. Figure 3 .4. MOD 30

This Page Left Intentionally Blank

CONTROLOUTPUTALARMSCTAG01 CONTROLControlCONTROL ALGO TYPControl algorithm typeCONTROL ACTIONControl actionGAINRESETPREACTCONTROL FILTYPEFilter typeFIL

The Company’s policy is one of continuous product improvement and the right is reserved to modify the information

MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most cost-effective, applic

Training Manual Single Loop Template Lab 3.3.3 Front face Configuration Map: The front face configuration map shows an overview of the menus avai

Training Manual Single Loop Template Lab 3.3.4 Scroll through the top level front face menus: Step Procedure Comments 1 Press and hold TAG key u

Training Manual Single Loop Template Lab 4 Press ENT again to enter Configuration mode. You will be in DEV STAT menu mow. See the sequenc

Training Manual Single Loop Template Lab Figure 3 .7. 13 Acknowledge UNCONFIG alarm by pressing the ALARM key and the AUTO key. The Alarm dis

Training Manual Single Loop Template Lab Figure 3 .8. 18 Press NXT key, then press the UP key You are exiting the COMMAND section 19 P

Training Manual Single Loop Template Lab 3.3.6 System Compound – Load Defaults: 1 Press NXT until TEMPLATE is displayed on line 6. See figu

Training Manual Single Loop Template Lab Figure 3 .10. 3.3.7 System Compound – Edit System Template: We will change the System tag name and

Training Manual Single Loop Template Lab Figure 3 .11. . 7 Press NXT to access System Scan Groups. Scan groups defined update intervals for

Training Manual Single Loop Template Lab We will change the system tune and configuration passwords in this section. 1 Press DOWN TUNE PASSWORD i

Training Manual Single Loop Template Lab Next, we will change some of the system alarm settings. 1 Press DOWN DIAGNSTC RATE is displayed on l

Training Manual Single Loop Template Lab 9 Press NXT HIGH PRI BEEP is OFF. OFF = beeping is disabled ENABLE = beep on alarm 10 Press NXT L

Training Manual Single Loop Template Lab 3.3.8 Single Loop PID control template setup: When you loaded defaults, you automatically created a “blan

Training Manual Single Loop Template Lab 11 Press the UP key, then ENT to change loop to Scan Group 2 Figure 3 .15. 3 - 16

Training Manual Single Loop Template Lab 3.3.9 Process Input Setup 1 Press NXT PROC INP will be displayed on line 2. We are entering the process

Training Manual Single Loop Template Lab key to set the range at 200. Then press ENT Significant Digit to flash, indicating you can change that d

Training Manual Single Loop Template Lab 16 Press NXT HI QUAL is displayed on line 2. Result is set BAD if it goes above this value. High quality m

Training Manual Single Loop Template Lab 3.3.10 SETPOINT Setup 1 Press DOWN to enter setpoint section. 2 Press NXT until SETPOINT HI LI

Training Manual Single Loop Template Lab 3.3.11 CONTROL Setup 1 Press DOWN to enter control section. This takes you down into the Control menus

Training Manual Single Loop Template Lab 3 Press NXT until “GAIN” is displayed on line 1. Set Gain at 0.65. Then press ENT. 0.01 to 125.0 P

Training Manual Single Loop Template Lab 3.3.12 OUTPUT Setup 1 Press DOWN to enter output section 2 Leave the default value of BI1 AOUT i

MOD 30ML TRAINING MANUAL Contents Contents FRONT FACE FAMILIARIZATION...

Training Manual Single Loop Template Lab Figure 3 .24. 8 Set limit to 100.0 and press ENT 9 Press NXT until Line 2 displays OUTPUT I

Training Manual Single Loop Template Lab 3.3.13 Install the edited template 1 Press UP CMP LIST FIC 100 is displayed on lines 1 and 2. 2 Pr

Training Manual Single Loop Template Lab 3 - 26

4 MOD 30ML Diagnostics Lab 4.1 Foreword The MOD 30ML provides a comprehensive way of displaying active diagnostic information as well as a hi

Training Manual MOD 30ML Diagnostics Lab 4.4 Instructions 4.4.1 Event Viewer The System Event block stores diagnostics reported by the data base

Training Manual MOD 30ML Diagnostics Lab page1 6 Press NXT to display the next event in the queue. Page 1 of the next event will be displayed n

Training Manual MOD 30ML Diagnostics Lab 4.3.2 Clearing events from the event history: The controller can store up to a maximum of 1000 events i

Training Manual MOD 30ML Diagnostics Lab 2 Press DOWN key once. If PASSWORD is not displayed on line 2, go to step 5. Otherwise continue with Ste

Training Manual MOD 30ML Diagnostics Lab 6 Press the DOWN key once. CLR Q is displayed on line 2. 7 Press the UP arrow. YES will be disp

Training Manual MOD 30ML Diagnostics Lab 4.5 Instrument Shutdown 4.5.1 Force a shutdown Step Procedure Comments 1 Make sure the SERV/RUN switch

MOD 30ML TRAINING MANUAL Contents ASSIGNMENT STATEMENT REFERENCE... A-1 DISPLAYED CHA

Training Manual MOD 30ML Diagnostics Lab 7 Press the SCROLL key ONCE. The PID setpoint will be shown on line 6 and the text “SP” on line 5.

Training Manual MOD 30ML Diagnostics Lab 4.5.2 Read the shutdown information and acknowledge it: Step Procedure Comments 1 The first step in r

Training Manual MOD 30ML Diagnostics Lab 3 Press the TAG button after viewing and acknowledging the alarms. The instrument will display the DEVIC

Training Manual MOD 30ML Diagnostics Lab 7 Press the NXT key to view Pages1, 2, 3 and 4 and record the information Shutdown page 2 displays the tim

Training Manual MOD 30ML Diagnostics Lab Notes: 4 - 12

5 ViZapp Setup Lab 5.1 Objectives In this lab we will setup the ViZapp Software on your computer. After completing this lab you should know h

Training Manual ViZapp Setup Lab  5.2 Instructions: The following procedure explains how to install ViZapp on your computer. ViZapp Setup will

Training Manual ViZapp Setup Lab Figure 5 .2. Run dialog box 2. Click on ViZapp Setup, acknowledge the license note and the introductory screen

Training Manual ViZapp Setup Lab 3. The setup will display the Welcome dialog box as shown below. Click on Next to continue. Figure 5 .5. ViZapp

Training Manual ViZapp Setup Lab Figure 5 .7. ViZapp Setup –Information 5. Customer Information: The User Information dialog box will be displayed

1 MOD 30ML Front Face Familiarization Lab 1.1 Foreword Many processes involve flow control loops, whether they are in the food, pharmaceutica

Training Manual ViZapp Setup Lab • Click on OK to continue. Figure 5 .9. ViZapp Setup –Choose Destination 7. The Data Root Directory dialog box

Training Manual ViZapp Setup Lab 8. Select Components for installation: The ViZapp Software package consists of the main software and a few option

Training Manual ViZapp Setup Lab Figure 5 .12. ViZapp Setup –Select Components • Click on Next to continue. Figure 5 .13. ViZapp Setup –Program

Training Manual ViZapp Setup Lab Figure 5 .14. ViZapp Setup –Program Folder • Click on OK to continue. Figure 5 .15. ViZapp Setup –Program Folder

Training Manual ViZapp Setup Lab • If you chose to rename the existing file, the following Rename Gallery dialog will be displayed. You can type

Training Manual ViZapp Setup Lab Figure 5 .19. HardLock Device Driver Figure 5 .20. HardLock Device Driver • If you have a USB style key on yo

Training Manual ViZapp Setup Lab Figure 5 .22. HardLock Device Driver Setup • The Finished dialog box will be displayed after the device driver

Training Manual ViZapp Setup Lab Figure 5 .25. Rainbow Device Driver • The following will be displayed if you are installing the driver for the

Training Manual ViZapp Setup Lab Figure 5 .27. ViZapp Setup 14. The ViZapp setup will start now and will display a progress bar as shown above.

Training Manual ViZapp Setup Lab Figure 5 .29. ViZapp Setup 16. After the files are registered, the setup will display a message ass shown in the

Training Manual MOD 30ML Front Face Familiarization Lab 2. 1 x Memory module (2010PZ10000A) marked FACEPLATE (and loaded with the FACEPLAT.CDB

Training Manual ViZapp Setup Lab 5 - 16

6 PID Loop Lab 6.1 Foreword Many processes involve flow control loops, whether they are in the food, pharmaceutical, chemical, pulp & pap

Training Manual PID Loop Lab 6.3 Instructions Follow these instructions step-by-step to configure a simple PID loop: 6.3.1 Getting started 1. Lau

Training Manual PID Loop Lab • This will open the New dialog box as shown in the next figure. There are 2 tabs (sections) in this dialog box and i

Training Manual PID Loop Lab Figure 6 .6. New Project • Type the name CLASS for your project in the name field. Notice that the name of the loca

Training Manual PID Loop Lab Figure 6 .7. Class Workspace • The left frame shows the project tree. The Workspace is at the root of this tree and

Training Manual PID Loop Lab Figure 6 .8. New Document • The New dialog box shows the Document tab now. Select the type MOD Function Block diag

Training Manual PID Loop Lab Figure 6 .9. Instrument Versions • Select MOD 30ML 2 from this list as our instrument version by clicking on it and

Training Manual PID Loop Lab 4. Let us first configure a scan group:  There could be as many as five scan groups in an instrument database. The

Training Manual PID Loop Lab • Outgoing • Connect map • Shape Configuration parameters related by common nature are grouped into these tabs.

Training Manual MOD 30ML Front Face Familiarization Lab 1.4.2 Operating the alarm page and power-up sequence Step Procedure Comments 1. Press t

Training Manual PID Loop Lab Figure 6 .13. Loop Compound Properties • Select Properties from the menu. The Algorithm Properties of the Loop Cpd

Training Manual PID Loop Lab • Right-Click on the Control compound (Loop compound you just named) again and select Open compound at the bottom of

Training Manual PID Loop Lab Figure 6 .16. Loop Block • Close the Loop block by clicking on the OK button. 9. Configure the PID loop shown in F

Training Manual PID Loop Lab Figure 6 .17. Algorithm blocks in the Loop Compound 10. Resize and move these blocks to fit them on the database wor

Training Manual PID Loop Lab 6.3.2 Configuring the blocks: 11. Let us configure these blocks next. • Configure the Analog Input block. • Doub

Training Manual PID Loop Lab Figure 6 .20. VCI Properties • Type the name and description for this block as shown above. Move the cursor to the

Training Manual PID Loop Lab  • Select File – Save All from the menu bar. This will save the document, the project file and the workspace file.

Training Manual PID Loop Lab Figure 6 .23. PID Properties • Change the Setpoint low and high limits to 0 and 200. • Click on the other tabs at t

Training Manual PID Loop Lab Figure 6 .24. Aout Properties • Specify the Output number as 2. This is built-in analog output two. • The source r

Training Manual PID Loop Lab 6.3.3 Connecting the blocks: 15. The next step is to connect the blocks together to realize the control loop shown i