Micromod MOD: 30ML Controller Operation and Maintenance Tra Bedienungsanleitung Seite 1

MOD 30ML Training Manual Operation and Maintenance Training Labs for MOD 30ML Operation

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 8 1.4.7 Checking the Communication setup Objective: Determine the Modbus address and

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 9 Communication Information: Modbus Address Baud Rate Stop bits Built-In

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 10 Notes:

2 - 1 2 MOD 30ML Operation Lab 2 2.1 Foreword MOD 30ML can perform complex continuous control as well as discrete control. The Sequencer block in t

Training Manual MOD 30ML Operation Lab 2 2 - 2 Figure 2 .1. Batch Temperature Cycle During the heat stage of the batch cycle, a cascade temperat

Training Manual MOD 30ML Operation Lab 2 2 - 3 • Manual advance of sequence Initial Conditions: 1. Batch AUTO, OFF (Note: once the batch has

Training Manual MOD 30ML Operation Lab 2 2 - 4 2.3 Instructions 2.3.1 Download Reactor database from the memory module: Step Procedure Comments

Training Manual MOD 30ML Operation Lab 2 2 - 5 2.3.2 Scroll through the displays: Step Activity Look For 1 The first display as shown in the p

Training Manual MOD 30ML Operation Lab 2 2 - 6  You can display and manipulate on one instrument, all process and calculated values associated w

Training Manual MOD 30ML Operation Lab 2 2 - 7 2.3.4 Run the Batch: 5 Press the TAG key to return to main Batch display Press AUTO key to sta

MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most cost-effective, applic

Training Manual MOD 30ML Operation Lab 2 2 - 8 7 Return to main batch display and observe step. 8 When controller has entered HEATUP step,

Training Manual MOD 30ML Operation Lab 2 2 - 9 2.3.5 Switch the batch control modes: 9 When batch cycle has entered HOLD step, return to main b

Training Manual MOD 30ML Operation Lab 2 2 - 10 11 Scroll to TIC-100 display Temperature setpoint ramping down to cool setpoint 12 When ba

3 - 1 3 Single Loop Template Lab 3.1 Foreword Many processes involve flow control loops, whether they are in the food, pharmaceutical, chemical, pu

Training Manual Single Loop Template Lab 3 - 2 3.3 Instructions 3.3.1 Power up the controller 1. We will remove the memory module if any fr

Training Manual Single Loop Template Lab 3 - 3 Figure 3 .3. MOD 30ML Alarm CLeaRed Alarm • The next figure shows an active alarm. Figure 3 .4.

Training Manual Single Loop Template Lab 3 - 4 3.3.3 Front face Configuration Map: The front face configuration map shows an overview of the menu

Training Manual Single Loop Template Lab 3 - 5 3.3.4 Scroll through the top level front face menus: Step Procedure Comments 1 Press and hold TA

Training Manual Single Loop Template Lab 3 - 6 4 Press ENT again to enter Configuration mode. You will be in DEV STAT menu mow. See the s

Training Manual Single Loop Template Lab 3 - 7 Figure 3 .7. 13 Acknowledge UNCONFIG alarm by pressing the ALARM key and the AUTO key. The Al

1 - 1 1 MOD 30ML Front Face Familiarization Lab 1.1 Foreword Many processes involve flow control loops, whether they are in the food, pharmaceutica

Training Manual Single Loop Template Lab 3 - 8 Figure 3 .8. 18 Press NXT key, then press the UP key You are exiting the COMMAND section

Training Manual Single Loop Template Lab 3 - 9 3.3.6 System Compound – Load Defaults: 1 Press NXT until TEMPLATE is displayed on line 6. S

Training Manual Single Loop Template Lab 3 - 10 Figure 3 .10. 3.3.7 System Compound – Edit System Template: We will change the System tag n

Training Manual Single Loop Template Lab 3 - 11 Figure 3 .11. . 7 Press NXT to access System Scan Groups. Scan groups defined update interv

Training Manual Single Loop Template Lab 3 - 12 We will change the system tune and configuration passwords in this section. 1 Press DOWN TUNE PAS

Training Manual Single Loop Template Lab 3 - 13 Next, we will change some of the system alarm settings. 1 Press DOWN DIAGNSTC RATE is displa

Training Manual Single Loop Template Lab 3 - 14 9 Press NXT HIGH PRI BEEP is OFF. OFF = beeping is disabled ENABLE = beep on alarm 10 Press

Training Manual Single Loop Template Lab 3 - 15 3.3.8 Single Loop PID control template setup: When you loaded defaults, you automatically created

Training Manual Single Loop Template Lab 3 - 16 assigned. 11 Press the UP key, then ENT to change loop to Scan Group 2 Figure 3 .15.

Training Manual Single Loop Template Lab 3 - 17 3.3.9 Process Input Setup 1 Press NXT PROC INP will be displayed on line 2. We are entering the

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 2 2. 1 x Memory module (2010PZ10000A) marked FACEPLATE (and loaded with the FACEPLA

Training Manual Single Loop Template Lab 3 - 18 key to set the range at 200. Then press ENT Significant Digit to flash, indicating you can change

Training Manual Single Loop Template Lab 3 - 19 16 Press NXT HI QUAL is displayed on line 2. Result is set BAD if it goes above this value. High

Training Manual Single Loop Template Lab 3 - 20 3.3.10 SETPOINT Setup 1 Press DOWN to enter setpoint section. 2 Press NXT until SETPOIN

Training Manual Single Loop Template Lab 3 - 21 3.3.11 CONTROL Setup 1 Press DOWN to enter control section. This takes you down into the Contro

Training Manual Single Loop Template Lab 3 - 22 3 Press NXT until “GAIN” is displayed on line 1. Set Gain at 0.65. Then press ENT. 0.01 to 12

Training Manual Single Loop Template Lab 3 - 23 3.3.12 OUTPUT Setup 1 Press DOWN to enter output section 2 Leave the default value of BI1

Training Manual Single Loop Template Lab 3 - 24 Figure 3 .24. 8 Set limit to 100.0 and press ENT 9 Press NXT until Line 2 displays O

Training Manual Single Loop Template Lab 3 - 25 3.3.13 Install the edited template 1 Press UP CMP LIST FIC 100 is displayed on lines 1 and 2.

Training Manual Single Loop Template Lab 3 - 26

4 - 1 4 MOD 30ML Diagnostics Lab 4.1 Foreword The MOD 30ML provides a comprehensive way of displaying active diagnostic information as well as a hi

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 3 1.4.2 Operating the alarm page and power-up sequence Step Procedure Comments 1.

Training Manual MOD 30ML Diagnostics Lab 4 - 2 4.4 Instructions 4.4.1 Event Viewer The System Event block stores diagnostics reported by the dat

Training Manual MOD 30ML Diagnostics Lab 4 - 3 page1 6 Press NXT to display the next event in the queue. Page 1 of the next event will be dis

Training Manual MOD 30ML Diagnostics Lab 4 - 4 4.3.2 To clear events form the event history: The controller can store up to a maximum of 1000 ev

Training Manual MOD 30ML Diagnostics Lab 4 - 5 2 Press DOWN key once. If PASSWORD is not displayed on line 2, go to step 5. Otherwise continue w

Training Manual MOD 30ML Diagnostics Lab 4 - 6 6 Press the DOWN key once. CLR Q is displayed on line 2. 7 Press the UP arrow. YES will

Training Manual MOD 30ML Diagnostics Lab 4 - 7 4.5 Instrument Shutdown 4.5.1 Force a shutdown Step Procedure Comments 1 Make sure the SERV/RUN

Training Manual MOD 30ML Diagnostics Lab 4 - 8 7 Press the SCROLL key ONCE. The PID setpoint will be shown on line 6 and the text “SP” on line

Training Manual MOD 30ML Diagnostics Lab 4 - 9 4.5.2 Read the shutdown information and acknowledge it: Step Procedure Comments 1 The first st

Training Manual MOD 30ML Diagnostics Lab 4 - 10 3 Press the TAG button after viewing and acknowledging the alarms. The instrument will display

Training Manual MOD 30ML Diagnostics Lab 4 - 11 7 Press the NXT key to view Pages1, 2 3 and 4 and record the information Shutdown page 2 display

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 4  Note: Active Diagnostics An unacknowledged diagnostic condition is always indicat

Training Manual MOD 30ML Diagnostics Lab 4 - 12 Notes:

Front Face ConfigurationFront Face ConfigurationMapMapTouring The MOD 30ML Front Face Configuration Menus

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NEXTDEV STAST SET UP I/O EVENTS ABOUT TEMPLATESee Page 2 See Page 3EVENTS *DEVICE**DEVICE* ANY TAGI/OBI AIN 1 AIN MABuilt in analog input 1S11

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NEXTINSTATE COMMANDS XTIMESTIME DATE DAYCOMMANDS CLR MTClear Maximum timesCOMMANDS CLR QClear QueueDEV STAT COMMANDSCommandsRUNDEFAULTHOLDSHUT DOWNDEV

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From TEMPLATEINSTALL TEMPLATESYSTEM DEV TAGSystem device tagSYSTEM SCANGRPSSystem scan groupsSCAN GROUP 1Scan group 1 intervalSCAN GROUP 5Scan group 5

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From page 3 (EDIT user compound)NEXTTAG IDSTRINGSCAN GROUPCMP TYPE PROCESS I/P SETPOINTTAG ID STRINGLoop tag IDCTAG01 CMP TYPECompound typeCHANGE TYPE

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 5 1.4.3 Operating the Loop display Left Bar will display the Process variable Middle

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CONTROLOUTPUTALARMSCTAG01 CONTROLControlCONTROL ALGO TYPControl algorithm typeCONTROL ACTIONControl actionGAINRESETPREACTCONTROL FILTYPEFilter typeFIL

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Training Manual MOD 30ML Front Face Familiarization Lab 1 - 6 1.4.5 Operating the Ramp keys Objective: To manually set the control output to a va

Training Manual MOD 30ML Front Face Familiarization Lab 1 - 7 1.4.6 Operating the Scroll key Step Procedure Comments 1. Press the SCROLL key