Micromod Micro-DCI: 53SL5100B Single Loop Controller Bedienungsanleitung

Micro-DCI Single-Loop Controller Instruction Manual 53SL5100B

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 4

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Appendix B : Communications Two digital communication channels are provided with this instrumen

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 95 Table B-1. Communication Module Purpose: This module is used to configure the Datalink port

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Protocol The Datalink protocol requires the host to initiate all transactions. There are two bas

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 97 4. ACKNOWLEDGE - This message signals the addressed instrument that its last echoed change m

53SL5100B Single-Loop Controller INSTRUCTION MANUAL + I.A. 4. Instrument performs the change requested at end of the current program scan. 98

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 99 Calculating Data Addresses If communications software must be generated to accommodate unique

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table B-3. Instrument Memory Address Scheme (continued) Data Type Base Memory Address Byte Size

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 101 Appendix C: Database The database contains five datapoint types. Each datapoint type repres

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table C-2. Database Title Symbol Datapoint Default Attribute Control Tag Name CTAG A000

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 103 Baud Rate Value Baud Rate Value255 28800 9 28800 254 14400 8 14400 N/A N/A 7 19200 253 9

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 5 2 INSTALLATION 2.1 Inspection A list of all items in the shipment is attached to the shippin

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 2 PA1n: high when PV> PL1 PA2n: not affected 3 PA1n: not affected PA2n: low when PV&

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 105 controller response in standard PID terms. Reset Time TR C107 0 number of minutes per

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Only) When open, a 4 - 24 V dc input signal = 1 when IINV =When closed, a < 1 V dc input si

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 107 unications software or 0 when using MicroMod commequipment. CCI Input Invert IINV L264 0

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 108

PN24469 Issue 3, April 2014The Company’s policy is one of continuous product improvement and the right is reserved to modify the information conta

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 2.3.2 Mounting Procedure For single and multiple case mounting the instruments are furnished wi

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 7 Figure 2.1 Outline Dimensions & Panel Cut-out Requirements NOTES: 1. DIMENSIONS ARE

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 2-2. Single or Multiple Panel Mounting Figure 2-3. Intercase Spacing 8

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 9 2.4 Power & Signal Wiring PREPARATORY: The 53SL5100 can be configured for one to four an

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 10 Figure 2-4. Controller Rear Power and Signal Terminal Boards

11 53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 2-5. Datalink Installation Diagram

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 2.4.1 Power Wiring Refer to the instrument model number to verify the power input requirements:

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 13 2.4.3 Datalink Communication Datalink is an interrogator/responder serial interface capable

53SL5100B Single-Loop Controller INSTRUCTION MANUAL MicroMod Automation & Controls, Inc. The Company MicroMod Automation & Controls is ded

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 14

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 15 3 FRONT PANEL The front panel of the instrument contains the display and all push buttons us

53SL5100B Single-Loop Controller INSTRUCTION MANUAL The three bar graph display types for CS1-4 and the parameter display, with appropriate call ou

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 17 Figure 3-4. CS4, Automatic/Manual Station Figure 3-5. CS1 - CS4 Parameter Display

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 3-6. Alarm Overlay Figure 3-7. Configure Overlay 18

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 19 3.2 Front Panel Pushbuttons The front panel pushbuttons are used to vary the display present

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Push-button Title Operator Mode Engineering Mode Remote/ Local Select Used to

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 21 3.3 Displaying a Datapoint The following procedure illustrates how to enter Engineering Mod

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 3.4 Altering a Datapoint The following procedure illustrates how to enter EMODE and use the con

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 23 Figure 3-11. Checkerboard Pattern Figure 3-12. Permiter Dots Illuminated 3.5 Defaulting

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 1 INTRODUCTION ...

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 3-4. Defaulting the Database Step Press Once Shift Result Press to Locate Target Char. R

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 25 3.6 Responding to the Prompt: KEY? When the password prompt KEY? appears, it indicates a pas

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 26

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 27 4 CONFIGURATION PARAMETERS The configuration parameters provide the latitude to define the i

53SL5100B Single-Loop Controller INSTRUCTION MANUAL If the state of the database is unknown, the instrument can be returned to the factory standard

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 29 Table 4-4. Analog Input (ANI) Module Purpose: This module is used to configure input voltag

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 4-1. ANI0-3 Figure 4-2. ANO0  NOTE: These figures are graphical representations of

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 31 Table 4-7. Contact Output Module (CCO) Purpose: This module allows the action of the CCO t

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 4-8. Control Module Purpose: The primary purpose of this module is to set the instrument’

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 33 Table 4-8. Control Module (continued) Purpose: The primary purpose of this module is to set

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 10 INSTRUMENT TUNING ...

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 4-9. Parameter Display Module Purpose: This module provides quick pushbutton display acce

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 35 Table 4-10. Communication Module Purpose: This module is used to configure the Datalink port

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 4-11. System Module Purpose: This module is used to set the instrument tag name and the d

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 37 5 SINGLE LOOP (PID) CONTROLLER 5.1 Operation Overview In a standard feedback control loop,

53SL5100B Single-Loop Controller INSTRUCTION MANUAL It is the difference between the setpoint (SP) and received process variable (PV), augmented by

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 39 Figure 5-2. Single Loop Controller Block Diagram

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 5.2 Single Loop Controller Front Panel Pushbuttons The front panel pushbuttons for the Single L

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 41 Table 5-1. Controller Pushbuttons Push-button Title Operator Mode Engineering Mo

53SL5100B Single-Loop Controller INSTRUCTION MANUAL instrument between Operator mode and Engineering mode. 5.3 Single Loop Controller Parameter S

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 43 5.3.1 Abbreviated Configuration Tables Table 5-1 through Table 5-8 are provided as a quick r

53SL5100B Single-Loop Controller INSTRUCTION MANUAL IMPORTANT NOTICE All software, including design, appearances, algorithms and source code is co

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 5-6. Control (CON-0) Module Title Symbol CON-0 Datapoint Default Control Alarm

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 45 6 ANALOG BACKUP CONTROLLER 6.1 Analog Backup Controller Operation Overview The Analog Backu

53SL5100B Single-Loop Controller INSTRUCTION MANUAL As illustrated in Figure 6-2, Analog Backup Controller Block Diagram, when a 2 is loaded into Sy

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 47 6.2 Analog Backup Controller Front Panel Pushbuttons The front panel push buttons for the An

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 6-1. Controller Pushbuttons Push-button Title Operator Mode Engineering Mode

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 49 6.3 Analog Backup Controller Parameter Selections Figure 6-4 illustrates how an Analog Backu

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 6.4 Abbreviated Configuration Tables Table 6-2 through Table 6-8 are provided as a quick refere

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 51 Table 6-6. Control (CON-0) Module Title Symbol CON-0 Datapoint Default Control Al

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 52

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 53 7 RATIO (PID) CONTROLLER 7.1 Ratio (PID) Controller Operation Overview The Ratio (PID) Cont

53SL5100B Single-Loop Controller INSTRUCTION MANUAL As illustrated in Figure 7-2, Ratio (PID) Controller Block Diagram, when a 3 is loaded into Syst

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 55 7.2 Ratio (PID) Controller Front Panel Pushbuttons The front panel push buttons for the Rati

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 7-1. Controller Pushbuttons Push-button Title Operator Mode Engineering Mode

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 57 toggle the instrument between Operator mode and Engineering mode. 7.3 Ratio Controller Par

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 7.4 Abbreviated Configuration Tables Table 7-2 through Table 7-7 are provided as a quick refere

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 59 Table 7-6. Control (CON-0) Module Title Symbol CON-0 Datapoint Default Control Al

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 60

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 61 8 AUTOMATIC/MANUAL STATION 8.1 Automatic/Manual Station Operation Overview The Automatic/Ma

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 8-2. Automatic/Manual Station Block Diagram 62

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 63 8.2 Automatic/Manual Station Front Panel Pushbuttons The front panel push buttons for the Au

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 1 INTRODUCTION 1.1 Product Overview The 53SL5100 Controller is capable of functioning as any on

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 8-1. Front Panel Pushbuttons Push-button Title Operator Mode Engineering Mode

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 65 8.3 Automatic/Manual Station Parameter Selections Figure 8-4 illustrates how a Single Loop C

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Table 7-6. Control (CON-0) Module Title Symbol CON-0 Datapoint Default Control Alarm

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 67 9 PARAMETER DISPLAY The parameter display can be accessed from any control strategy (CS1 - C

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 9-1. Parameter Display Edit Function 68

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 69 9.1 Parameter Display Configuration Settings Figure 9-2 is an illustration of the parmeter d

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53SL5100B Single-Loop Controller INSTRUCTION MANUAL 71 10 INSTRUMENT TUNING Tuning the instrument is an iterative process to refine the Proportional

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 10.4 Instrument Tuning Table 10-1 provides summary information for the tuning parameters refere

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 73 Table 10-1. Summary Information for Tuning Parameters Abbreviation Datapoint Min Value Ma

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 1.2 Specifications Item Specification(s) Power Range (as specified in model number) 22

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 10-1. Typical Step Response Method 74

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 75 11 EASY-TUNE The EASY-TUNE algorithm is used to help determine the optimal tuning values for

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 11.3 EASY-TUNE Parameters All pertinent input parameters to the EASY-TUNE algorithm are obtaine

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 77 11.4 EASY-TUNE Sequence Status Once initiated, the algorithm sets the instrument to Manual m

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 11-1. EASY-TUNE Sequence Diagram78

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 79 11.5 Modifications to Tuning Criteria During EASY-TUNE sequence execution, each of the three

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure 11-2. Process Step Response Curve 80

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 81 11.6 Aborting the EASY-TUNE Sequence If the EASY-TUNE sequence is active and the instrument

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53SL5100B Single-Loop Controller INSTRUCTION MANUAL 83 12 MAINTENANCE  NOTE: The factory set calibration constants for ANI0-3 and ANO0 are applic

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Item Specification(s) Environmental Characteristics Controlled Environment Enclosed tempe

53SL5100B Single-Loop Controller INSTRUCTION MANUAL DC Power: 3A, 250 V, Slow Blow BEL Type 5TT3 For additional information, contact MicroMod Automa

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 85  If the F3 push button is pressed and held during controller reset, the controller is forced

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 86 12.6 Parts List The parts list is provided in Table 5-1 and the parts breakdown is illustrat

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 87 Figure 5-1. Illustrated Parts Breakdown

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 88 Figure 5-3. Communication ITB Pin Assignments

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 89

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Appendix A: Discrete Contact Output CCO’s The discrete output CCOs are not mechanical contact c

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 91 Figure A-1. CCO Circuit and its Equivalent Figure A-2. Circuits for Operating DC Relays

53SL5100B Single-Loop Controller INSTRUCTION MANUAL Figure A-3. Operating CCOs in Parallel Figure A-4. CCO with Solid State Relay Figure A-5

53SL5100B Single-Loop Controller INSTRUCTION MANUAL 93