Micromod Micro-DCI: 53MC5000 Multi-Loop Process Controller Bedienungsanleitung

INSTALLATION GUIDE Multi-Loop Process Controller53MC5000MICRO-DCI. MODULAR CONTROLLERPN24976Rev1

53MC5 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Dual Relay ITBNot ImplementedOne ITBTwo ITB’sThree ITB’sX123Analog I/O OptionNot ImplementedSingle Channel Analog I

2.0 INSTALLATION2.1 INSPECTIONAn itemized list of all items in the shipment is attached to the shipping container. Inspect the equip-ment upon arrival

where the panel offers very little support. It is recommended that the 9 inch minimum center line di-mension between horizontally mounted rows be incr

FIGURE 2-1. OUTLINE DIMENSIONS AND PANEL CUT-OUT REQUIREMENTSMODULAR CONTROLLER QUICK START2-3

FIGURE 2-2. OUTLINE DIMENSIONS FOR ITBMODULAR CONTROLLER QUICK START2-4

FIGURE 2-3. SINGLE OR MULTIPLE PANEL MOUNTINGFIGURE 2-4. INTERCASE SPACINGMODULAR CONTROLLER QUICK START2-5

2.4 INTERCONNECTIONS2.4.1 PREPARATORYThe 53MC5000 can be configured as any of a variety of conventional controller types, enabling it tobe easily adap

NOTEUse of a common bus bar is recommended to minimize potential voltagedifferences that may occur as the result of ground current loops, i.e.,potenti

2.4.2.5 CONTACT OUTPUTSTwo discrete contact outputs (DO0 to DO1, typically one for each of two separate process measure-ment loops) are identified in

FIGURE 2-5. STANDARD AND OPTIONAL REAR TERMINAL BOARDMODULAR CONTROLLER QUICK START2-9

MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most ost-effective, applica

FIGURE 2-6. DATALINK INSTALLATION DIAGRAM FOR STANDARDREAR TERMINAL BOARDMODULAR CONTROLLER QUICK START2-10

2.5 CORD SETS (OPTIONAL)2.5.1 GENERALThe 53MC5000 Cord Set receptacle and cables are an alternate method of interconnecting theController to a remotel

FIGURE 2-7. CORD SET REAR TERMINAL BOARDMODULAR CONTROLLER QUICK START2-12

FIGURE 2-8. CORD SET DATALINK INSTALLATION DIAGRAMMODULAR CONTROLLER QUICK START2-13

FIGURE 2-9. CORD SET INTERCONNECTION TERMINAL BOARDMODULAR CONTROLLER QUICK START2-14

2.6 GROUNDINGInstallations are expected to have access to an independent, high quality, noise-free point of earthreference. The system should be conne

3.0 FUNCTIONALITYThis section provides general instructions for configuring the 53MC5000 Modular Controller for op-eration, and the information neces

FIX 97 - Display TestFIX 97 causes a series of three test patterns to appear on the display. One pattern lights the dotsaround the outer edge of the d

3.1 CONTROLLER FRONT PANEL3.1.1 DISPLAYThe Modular Controller contains a high visibility dot matrix display. It is possible to configure staticand/or

FIGURE 3-1. MODULAR CONTROLLER FRONT PANELNote: EMODE = Engineering ModeMODULAR CONTROLLER QUICK START3-4

Table of Contents1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.1 DESCRIPT

Figure 3-2. Engineer Mode Command Overview *See 53MC5000 Customization Guide ** If configuredBlocks shown shaded only appear when using the Hi-Re

3.2 ENGINEER MODE OVERLAYSThe Engineer Mode Overlays are used to view (Display) or make necessary changes (Config-ure) to the controller database par

•The screen should now appear as shown on the right.•If the required key-code is "222222", follow the follow-ing procedure.•Press the

3.2.2 DISPLAYING A DATAPOINTThe following procedure illustrates how to display the contents of datapoint B012, which is the dis-play brightness index

•The display shows the POINT entry line at the bottom ofthe display, as shown on the right.•Press the key until the character "B" app

3.2.3 DISPLAYING A MODULERefer to Section 3.11 for Keypad function in Module ModeThe navigational sequence would be the following(Refer to Table 3-5)

3.2.4 CONFIGURE A DATAPOINTThe following procedure illustrates how to alter the contents of datapoint C115 (CONTROL module& Span parameter) from 1

•The existing contents of DATAPOINT C115 are dis-played (shown as 100.000 in this example).•To change the value of C115, first shift the C115 con-tent

3.2.5 CONFIGURE A MODULEThe navigational sequence would be the following:•Select Module Type (then Module, if there’s more than one Module)•Select Pag

•If more than one module of the type selected is avail-able, a list of modules appears showing module numberand TAGNAME•Use the buttons t

3.4 DATABASE MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-273.4.1 AN

Numeric and Datapoint Data•The current value and an editable value are displayed,as shown in the screen to the right.•Use the buttons to selec

When the Module Mode configuration is complete, the controller may be returned to the operatormode either by pressing the F1 key to step backwards thr

CONFIGURE-MODULE MODE MENU ORGANIZATIONSYSTEM ANALOG IN ANALOG OUT DISCRETE IN DISCRETE OUT EXTERNAL CONTROL STATUS PARAMETER TREND TOT

3.3 KEYPAD ALTERNATIVESThere are six alternative methods other than the faceplate push buttons for accessing and chang-ing database parameters. All

3.3.1.1 SETUP OF THE HAND HELD CONFIGURERThe Hand Held Configurer is shipped pre-configured to operate with the Controller. If the Config-urer does no

FIGURE 3-3. FRONT PANEL CONFIGURATION PORT CONNECTIONSMODULAR CONTROLLER QUICK START3-20

3.3.1.2 DISPLAYING A DATA BASE PARAMETERTo display a data base parameter press "D" and the parameter ID followed by <enter>. The curre

The "keys" are a special datatype which can be displayed or configured as any other datatype withthe Hand Held Configurer. The "keys&qu

2. If F2 is selected, the following menu will appear:F2-DATABASEF3-PROGRAMBased on which selection from this menu is made the following operations wil

3.3.2 USING A PC TERMINAL EMULATOR3.3.2.1 MICROSOFT WINDOWS HYPERTERMINALThis procedure describes the use of the Microsoft Windows HyperTerminal progr

READ FIRSTWARNINGINSTRUCTION MANUALSDo not install, maintain, or operate this equipment without reading, understanding andfollowing the proper MicroMo

7. Select OK to continue.8. The next window is used to configure the PC COM port communications parameters. Thefront port of the 53MC5000 has fixed c

11. In the Properties window, select the Settings tab as pictured below. Choose the VT100option from the Emulation pull down list. Click OK to conti

3.4 DATABASE MODULESThe controller’s database is made of many parameters, most of which are not needed for any oneparticular application. The most imp

3.4.1 ANALOG INPUT MODULESThe analog input modules permit the user to configure the characteristics of each input. The avail-able parameters are shown

DIGITAL FILTER INDEX :In addition to the input filtering provided in hardware each input may have a first order digital filterapplied to its signal. T

3.4.2 ANALOG OUTPUT MODULESThe analog output modules permit the user to configure the characteristics of each output. Theavailable parameters are show

3.4.3 CONTACT INPUT MODULESThe contact input modules generate logic levels based on the applied voltages or contact conditionon the associated termina

3.4.4 CONTACT OUTPUT MODULESThe contact output modules convert a logic level to a hardware contact condition. Output DO2 -DO17 are only active if the

3.4.5 EXTERNAL INPUT MODULEThe External Input Modules provide the ability to obtain data from other MICRO-DCI instrumentsthrough the Optional Peer to

3.4.6 CONTROLLER MODULEUp to four CON modules are present in the controller. Compare the model number on the controllerwith the model number breakdown

1.0 INTRODUCTION1.1 DESCRIPTIONThis Quick Start Guide provides the information needed to install and wire a 53MC5000 ModularController with a quick an

The following options and characterization parameters are available in each PID control algorithm.Data point references are for control loop 0. Data p

SETPOINT TRACKING ENABLE:When the Setpoint Tracking Enable bit STE (L118) is configured to a 1 the controller’s setpoint canbe forced to match Setpoin

ALARM TYPE:The AIX parameter (B335) defines the alarm action interpretation of the two alarm limits. 0 - PA1HIGH (PV > PL1) PA2LOW (PV < P

3.4.7 STATUS DISPLAY MODULETwo Status Display Modules are present in the controller. Each module provides display and push-button access to eight logi

STATE:This is the current condition of the individual points (0 or 1).NAME:This is treated as a 10 character name of the point or two 5 character word

3.4.8 PARAMETER DISPLAY MODULEEight Parameter Display Modules are present in the controller. Each module provides display andpushbutton access to any

3.4.9 TREND MODULESEight Trend Modules are present in the controller. Each module provides storage of the last 80samples of the specified input. The a

3.4.10 TOTALIZER MODULESEight Totalizer Modules are present in the controller. Each module provides a "totalization" (integra-tion) of the s

3.4.11 SYSTEM MODULEThe System Module controls the fundamental response of the controller.FUNCTION INDEX:The operational algorithm of the unit is sele

SCAN INDEX:This parameter SCAN (B01) determines the frequency of execution for the operation FIX selected.The repetition period equals B01 x 50 mS. Th

1.2.3 FLEXIBLE CONTROL STRATEGIESSection 4.0, FLEXIBLE CONTROL STRATEGIES, includes all the information required to set upand place in operation a 53M

Date functions are provided by parameters: Date ParameterDay B260Month B261Year B262As long as power to the unit is maintained, the time and date will

4.0 FLEXIBLE CONTROL STRATEGY4.1 CS 1 SINGLE LOOP STANDARD PIDIf Model Number 53MC51X1 has been purchased, the controller is shipped from the factory

4.1.1 CS 1 SINGLE LOOP PID DESCRIPTIONThe "Standard PID" configuration of the Flexible Control Strategy (FCS) is designed to fulfill the re-

4. Configure the PV input signal parameters: Refer to Instruction Bulletin 53MC5000 Section 4.3.1.•Set-up the AI module by entering the span (in Engin

4.1.3 CS 1 STANDARD PID FCS DISPLAYSThe 53MC5000’s dot matrix display provides unequalled capability for presentation of informationto the user. The d

4.1.4 CONTROL OPTIONS4.1.4.1 REMOTE SETPOINT1. Configure the RSP input signal parameters:•Set C257 to the span (in Engineering Units) of the RSP range

•The 53MC5000 is set to accept a 1-5 V RSP signal. If 0-5 V is required, setL419=1.•The 53MC5000 is set to accept a linear PV signal. If square root

FIGURE 4-1. CS 1 FUNCTION BLOCK DIAGRAMMODULAR CONTROLLER QUICK START4-7

4.2 CS 20 TWO-LOOP STANDARD PIDIf Model Number 53MC52X1 has been purchased, the controller is shipped from the factory loadedwith the FCS CS20 for Two

2. With the 53MC5000 still in "Suspend mode" (B00=0), load the FDC set-up values for CS20Standard Two Loop PID from the EPROM into controlle

1.3 MODEL NUMBER BREAKDOWNThe following pages show the detailed breakdown of the 53MC5000B Controller Model NumberMODULAR CONTROLLER QUICK STARTMODNU

•If HI/LO alarms are required, enter the following:B335=0 (HI/LO alarm index)C103=High alarm setpointC104=Low alarm setpointC105=Alarm deadbandAlarm s

4.2.3 CS 20 STANDARD PID FCS DISPLAYSThe 53MC5000’s dot matrix display provides unequalled capability for presentation of informationto the user. The

4.2.4 CONTROL OPTIONS - REMOTE SETPOINTThe 53MC5000 is capable of accepting a setpoint from a remote instrument for loop #1 throughAI2.1. Configure th

FIGURE 4-2. CS 20 FUNCTION BLOCK DIAGRAMMODULAR CONTROLLER QUICK START4-13

APPENDIX A.0 - FM APPROVALThe following listed equipment is Factory Mutualapproved as:Nonincendive for use in Class I, Division 2, Group A, B, C &

APPROVED OPTIONSThe following optional accessories as listed in Chapter 1.0 of the Instruction Manual are suitable foruse in Division 2.•6DI/4DO, Cont

APPROVED OPTIONS (cont’d)•Single Channel Analog Input Option.•Multi-Channel Analog I/O Option.•5Bxx Group of mV, Voltage, Current, RTD and Thermocoupl

INSTALLATION DIAGRAMSA copy of each of the following interconnection diagrams is included in this Appendix.In Class I, Division 2 installations these

LITHIUM BATTERY HANDLING PRECAUTIONS Part. No. 167B024U01Manufacturer: Eagle Picher Industries, Inc.Box 130 Bethel RoadSeneca, MO 64865P

53MC5 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Base Model NumberControl LoopsOne LoopTwo LoopsFour Loops124Power RequirementsAC (120/240)DC (24)12Functional Requi

The Company’s policy is one of continuous product improvement and the rightis reserved to modify the information contained herein without notice, or